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The Production Process of Modal Fabrics

Modal fabric is a type of textile made from the wood pulp of beech trees. It’s known for its softness, smoothness, and breathability; making it a popular choice for clothing, especially underwear, pajamas and T-shirts. Modal is oftenblended with other fibers like cotton or spandex to enhance its durability, stretchiness and shape retention. It’s prized for its ability to drape well, resist shrinking and maintain its softness even after multiple washes. Overall, modal fabrics are favored for their comfort and luxurious feel against the skin. We can see some steps of modal fabric process such as:

 

Harvesting:

Modal fabric is derived from beech tree pulp, usually harvested from sustainable forests. The wood is chipped into small pieces or turned into a pulp.

Extrusion:

The wood pulp undergoes a chemical process using a solvent spinning technique called the “Lyocell process” or the “viscose process.” In this method, the pulp is dissolved in a solution to create a viscous liquid.

Spinneret:

The viscous liquid is then extruded through spinnerets (tiny holes) to form filaments. These filaments are then solidified in a chemical bath to create fibers.

Washing and Bleaching:

The fibers are washed to remove any remaining chemicals and impurities. Bleaching might be done to achieve the desired whiteness.

Spinning into Yarn:

The fibers are spun into yarns that can be used for weaving or knitting.

Finishing:

The fabric might undergo additional treatments or finishes to enhance its properties, such as softening agents for added smoothness, dyes for color, or treatments for wrinkle resistance.

Quality Control:

Throughout the process, quality control measures are taken to ensure that the fabric meets specific standards for strength, colorfastness and other desired characteristics.

The resulting modal fabric is known for its exceptional softness, breathability, and moisture-wicking properties.

If you are finding a sustainable fabric supplier in Vietnam. Kindly check below information:

IGREEN TEX VIETNAM CO LTD

Address: No. 83 , A4 Street, Ward 12, Tan Binh Dist, HCMC

Tax code: 0315844409

Email: info@igreentex.com

WhatsApp/Viber/Zalo: +84938.045.900

 

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